Discover the real costs of not having Digiforming on your press line.

Estimate your annual losses and uncover your true savings potential.

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PPM
2
Shifts
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Personnel
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Production
5
Annual Cost

Defect Rate / PPM (Parts per Million)

What is the defect rate of your press line in terms of defective parts per million produced?

Number of shifts

How many shifts does your press line usually operate per day?

Headcount per Shift

How many personnel typically work on the press line during one shift?

SPM (Strokes per Minute)

How many parts do you produce per minute on average?

Yearly Labor Cost (€)

What is the average annual cost of one manufacturing/quality personnel?

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(PPM x Press Operating Time per Shift (380min) x Shifts x Parts per Minute x Yearly Working Time (298,8 days)) x Unrepairable Parts Probability(85%)
Annual cost of a personnel (€) / (Annual working time (298,8 days) × Daily working time (480 min))
(PPM x Press Operating Time per Shift (380min) x Shifts x Parts per Minute x Yearly Working Time (298,8 days)) x Repairable Parts Probability(15%)
The estimated monetary loss for each missed press stroke, calculated based on the value of parts that could have been produced but were not due to stoppages or inefficiencies.
Estimated internal logistics cost allocated to each part, including forklift movements, material handling, in-plant transportation and storage activities.
The scrap resale price (0.26€/kg) has been deducted from the base material cost.

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